With the rapid development of information technology and automation technology, the integration and complexity of modern industrial systems are getting higher and higher. The interaction between the various parts is also becoming more and more complex, resulting in the failure of the system and the probability of functional failure gradually increased, and once the failure occurs, the harmful effect is great, serious will lead to the failure and paralysis of the entire system. Therefore, with the improvement of system reliability requirements, fault prediction technology has been paid more attention in industry and academia. Failure prediction refers to predicting when a failure occurs or judging whether the system will fail at some point in the future, based on the past and present operating conditions of the acquired system. Online fault prediction, also known as system life prediction, is designed to predict the remaining useful life (RUL) before a failure occurs and a process crashes, given the current machine state and past health.<br> Inspired by the deep structure network, this paper aims at the high-dimensional and nonlinear characteristics of complex industrial process data, which leads to the problems of large computation and long computation time in system operation, studies the fault prediction method with time-volume network as the core, and improves the time-volume network and combined with attention mechanism to improve the accuracy of model prediction and complete the on-line prediction of failure. The following aspects of research have been done:<br> (1) A fault monitoring based on random forest-stack noise reduction self-coding is implemented<br> In some failure cases, not all process variables are disturbed and may not contain meaningful information about the failure, so an important issue is troubleshooting redundant features. For the nonlinear and high-dimensional characteristics of complex industrial processes, the random forest algorithm (RF) is used to filter out important feature variables as input data and realize the degradation of input data. Multiple noise-cancelling auto-encoders are then stacked to build a deep learning network structure, and the fault is predicted using the Stack Denoising Auto Encoder (SDAE) algorithm to reconstruct the original features and construct square prediction errors (squared prediction errors, SPEs) as monitoring statistics for failures based on refactoring errors. <br> (2) A fault prediction method based on SFTCN is studied to predict the failure status of the process<br> A fault prediction method based on SFTCN is studied to predict the failure status of the process. For the problem that the ReLU activation function in the time constricted network residual module has zero conductors in the x negative interval, which causes the negative gradient to be set to zero, and the neurons may not be activated, introduce the Swish activation function and design a time convex network based on the Swish activation function and FRN Normalization (Swish FR and NN-base Temporal). Convolutional Network, SFTCN)。 Then the SPEs will form a time series, and the SFTCN prediction model will be used to realize the state trend prediction of SPEs.<br> (3) A multivariate attention-SFTCN method is proposed to predict the failure state trend of complex industrial processes<br> Because the fault is affected by many variables, it combines the original characteristics to form a new data set and proposes a multivariable attention-SFTCN method. Weighted distribution of TCN output by attention mechanism is used to improve the prediction accuracy of the network.<br> (4) Experimental study of actual data<br> The methods mentioned in this paper are applied to an actual production data, and the rationality and validity of the fault prediction methods studied are tested experimentally. The results show that the method mentioned in this paper can effectively extract the deep characteristics of variable data, obviously improve the accuracy of fault prediction, ensure the speed of monitoring and ensure its superior prediction ability, and can detect anomalies and effectively prevent accidents by snob operators.
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