The root cause of this deviation is that Yang Guofu mistakenly opened the pneumatic valve. Due to his short working time and lack of awareness of the consequences of the forced opening of the pneumatic valve, he did not close the pneumatic valve in time; Xu Xiuzhi did not check the opening and closing status of the pneumatic valve before opening the manual valve, and only based on experience, he defaulted that the pneumatic valve was normally closed, resulting in the opening of all the ammonia valves and the direct flow of ammonia into the tank, Causes the pH to rise rapidly and beyond the process range. At the same time, h3-mpd-10206-01 04 edition of the operating procedures for adenosylmethionine 1,4-butanedisulfonate fermentation Posts lacks the description of automatic operation of ammonia water.<br>The pH of 205 seed tank of ademetionine 1,4-butanedisulfonate exceeded the process range from 04:30 to 09:50 on December 14, 2019, lasting for about 6 hours, and at 08:30 on December 14, 2019, the OD600 was only 2.82, which was much lower than the normal batch. Due to the high pH value (about 9) for a long time, the growth of the bacteria was severely inhibited, even died and autolysed, which could not meet the requirements of seed transfer. In order to prevent the further expansion of the impact of this deviation, the batch of 205 tanks were inverted, without the next process production, and no corresponding finished products. In the case of secondary seeds, the 308 tank fermentation medium of batch 9001-191203 has been sterilized and kept for standby on December 13, 2019, so as to avoid the risk of bacteria infection in the later stage, and it is also inverted. The automatic control pneumatic valve of ammonia water in the 1,4-butanedisulfonic acid ademetionine secondary seed tank is lack of identification, so it is unable to prompt the operator to confirm the opening and closing status of the valve. There is no description of ammonia automatic control operation in the operation procedure of 1,4-butanedisulfonic acid ademetionine fermentation post, which can not play a guiding role and needs to be upgraded.<br>Cp-tz-api-d-tz-api-12ad-19004-20001: pour 205 and 308 tanks.<br>Cp-tz-api-d-tz-api-12ad-19004-20002: add the normally open mark to the upper pneumatic valve of the ammonia automatic control system of the 1,4-butanedisulfonic acid ademetionine secondary seed tank, and add the normally closed mark to the lower pneumatic valve.<br>Cp-tz-api-d-tz-api-12ad-19004-20003: upgraded h3-mpd-10206-01 operation procedures for 1,4-butanedisulfonic acid adenosylmethionine fermentation post (version 04), added the description of automatic operation of ammonia water. All personnel in building Y10 of workshop 109 were trained, and the deviation was taken as an example to emphasize: the harm of forced opening of pneumatic valve and the fact that the pneumatic valve must be normally closed before automatic control operation of ammonia water.
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