Flexural strengths of pristine polyester and unsaturated polyester filled with nano-CaCO3 are shown inTable 1. Pure unsaturated polyester shows a flexural strength of 98 MPa. The flexural strength of the UPRfilled with nano-CaCO3 particles increases continuously up to 5 wt% (107 MPa) and further addition of nanoCaCO3 particles decreases the strength. UPR with 7 wt% nano-CaCO3 shows a flexural strength of 105 MPa. The distribution of the particle in the matrix is an important factor to be considered in this case. The stress distributions around the particles increase the stress concentration of the propagating crack, which in turn induces relatively early failure. This is considerably seen at the higher filler content. For higher filler content (>5 wt%), the chance for agglomeration is more, which induces high stress concentrated zone near the particles. This factor demonstrates the importance of the particle distribution. The nanoparticle reinforcement enhances the contact surface area to the matrix, thereby enhancing the stress transfer from matrix to filler, which results in improved strength. The poor interfacial property owing to their micronscale filling and high stress concentration paved the way for less load transfer from the matrix to the filler.