SOLUTIONThe finite-source model is appropriate for this analysis because the customer population consists of only 10 machines and the other assumptions are satisfied. Here, l = 1>200, or 0.005 break-down per hour, and m = 1>10 = 0.10 robot per hour. To calculate the cost of labor and robot downtime, we need to estimate the average utilization of the maintenance person and L, the average number of robots in the maintenance system at any time. Either OM Explorer or POM for Windows can be used to help with the calculations. Figure B.6 shows the results for the Worthington Gear Problem using the Waiting-Lines Solver from OM Explorer. The results show that the maintenance person is utilized only 46.2 percent of the time, and the average number of robots waiting in line or being repaired is 0.76 robot. However, a failed robot will spend an average of 16.43 hours in the repair system, of which 6.43 hours of that time is spent waiting for service. While an individual robot may spend more than two days with the maintenance person, the maintenance person has a lot of idle time with a utilization rate of only 42.6 percent. That is why there is only an average of 0.76 robot being maintained at any point of time.